Navigation bar

Wednesday, May 12, 2010

DIY: E36 Roof Ledges- The Poor College Version

One thing that has been killing me on my Boston green E36 is the window trim. The trim that is located directly about the door openings is called a roof ledge. The trim comes from the factory as a thin metal piece coat in some sort of rubberized paint. Over time the rubber paint fatigues and starts to split. For me, the splitting started about two years ago. This is what it looks like.


Over the last two years this eye sore has cantered to the point of sourcing new roof ledges. I started by calling BMW of Pleasant Grove. I never really get the feeling that they treat you like they should. They always treat me like I am some stupid little kid with an old E36. To some extent they are correct, but I would appreciate them not letting me know.

BMW of Pleasant Grove wanted $143 per trim piece! I was not about to pay over $300 for a cosmetic piece of trim. I started to search other places that I thought would have competitive prices. TischerBMW or online at getBMWparts.com wanted the lowest at $81. I then searched bimmerforums.com to see if anyone had any further suggestions to remedy my plight. Most of the leads that I obtained from members on the forum lead to dead-ends as no one wanted to ship me a set due to the high probability that they would break.

I was faced with the option of forking over some serious coin or...






BAM! Electric tape to the rescue. I had remember reading something about it on the forums long ago. I thought that I would give it a try. I was impressed at how easy it was to do--it took no longer than five minutes and was probably the cumulative price of... 3 cents. I figure I have nothing to lose. Here are the afters...

You might be able to tell that it is tape you you were really close, because I didn't prep the surface at all. I have read about how others will sand down the surface, which is reflected through to the surface of the tape. If have lots of cracks and bumps in the original trim, these will surface after you lay down the electrical tape.

Overall, I thought it made the car look ten years newer and an excited to see if Rachel notices a difference.

Tuesday, May 11, 2010

DIY: E30 Fuel Filter and Hose Replacement

When Rachel came home from work she told me about how a lady stopped her and wanted to let her know that there was a significant gasoline leak on the underside of her car. She also stated that the gas gauge was reading 1/2 full, when we had just filled it two days ago.

I went outside and had her start up the car. Sure enough, there was a problem with the fuel lines, and it wasn't just a leak: it was a downpour! We decided it would be best if she didn't drive it to work. I instead stayed home from the library and worked to solve the problem. Here is how I solved it.


Tools Needed:
  • Car jack
  • Jack stands
  • 10mm socket and ratchet
  • Phillips screwdriver
  • Flat-head screwdriver
  • Safety goggles
  • Waste bin- to catch spill-off gasoline

Procedure:
  1. I lifted the car with the factory jack and then supported it with jack stands. I would never work on a car without properly supported! I would never rely solely on the factory jack to support the vehicle, especially if I were under it. If I were already planning on replacing the fuel filter I would have removed the fuel filter relay and purged the fuel lines of any residual gasoline. However, I wasn't sure what was the problem.

  2. I had Rachel turn over the ignition to the accessory setting. I was hoping that this would activate the fuel pump and we could see where the fuel was leaking from. We waited and it did nothing. So she turned over the engine. As soon as the car fired up, which took longer than normal, it was evident that the fuel leak was in the same location as the fuel filter. The gasoline was spewing out. Even though we only have the engine on for about 8 seconds, we watched as approximately 1/2 cup of gasoline spilled out and was gathered in our waste container.
  3. Disconnected the negative battery terminal.
  4. Just in front of the fuel tank is a plastic panel. Using a 10mm socket and a Phillips screwdriver remove the plastic panel.

  5. Located underneath the plastic panel is the fuel filter. Often, as in our case, the rubber hoses that connect the various fuel lines become brittle as they age. This was the case with the rubber hose between the fuel sender and the fuel filter.


  6. Unscrew the clamp that is holding the fuel filter in place.
  7. With Vise-Grips, clamp the rubber hoses that are on either side of the fuel filter. They only have to be strong enough to stop the flow of fuel from the tank or from the front of the car. This means that the tension on the clamp should not be enough to pinch the lines. In our case, the main purpose we were doing all this work was because of bad rubber lines.

  8. Loosen the hose clamps on either end of the fuel filter. If you are replacing the rubber hosing (which I would recommend). loosen all the clamps of the hoses you are planning on replacing.
  9. Before you remove anything make sure to take note of the orientation of the fuel filter. You will want to reinstall the filter so that the arrow is pointing towards the engine.

  10. Now remove the hoses and filter and collect the excess gasoline trapped in the filter drain into a waste bin.

  11. Replace all the old rubber hoses with new hose and tighten the clamps. Install the new fuel filter.

  12. Reinstall the plastic covering.
  13. Lower the car, reconnect the battery and reinstall the fuel pump relay (if you removed it). When you attempt to restart the car it may take some time for the engine to eventually turn over. This is because you purged the lines of all fuel. It will take some time for the fuel pump to move the fuel towards the fuel injectors.

It was a pretty simple fix, and in the same time I was able to change the oil, something that was needing to be done anyways.




Monday, May 10, 2010

Gran Coupe Prototype






It is always fascinating to see where car design begins with the initial sketches and ideas drawn on a piece of paper. Most of the time, these drawings lead to an actual concept, while other times they end as being just another designer’s unfulfilled vision.

Last month, BMW unveiled their latest concept, Gran Coupe, one of the most exciting concepts we have seen from BMW in years. Compared to the Vision EfficientDynamics Concept shown at Frankfurt Auto Show in 2009, the BMW Gran Coupe Concept displayed a design closer to a production model.

The demographic target for this vehicles is well defined already by some of BMW’s competitors: four-door coupe buyers looking for an elegant, sort of extravagant design, luxurious interior and driving performance. Mercedes-Benz CLS and Audi A7 fall under this segment as well.

(Article taken from bmwblog.com)

Happy Mother's Day!





Happy Mother's Day!

During all the commotion of Mother's Day Kyle and Joyce found a little time to pay us a visit. It was so good to see them again. While they were here Kyle fixed a rock chip in my windshield and I swap a polish set of headlights onto his car. I still believe Kyle owns the cleanest Dakar M3 I have ever seen. Can't wait to drive through St. George, or work miracles with my schedule to make it to Bimmerfest in California.

Friday, May 07, 2010

Spontaneous Photoshoot

I decided to take advantage of today's good weather and wash my car which was covered in dust. As I was getting things together Rachel returned home and pulled into the spot I normally wash the cars. Now my quick chore was doubled, but with Rachel's help we were moving very quickly. Not quick enough though. Before we finished Christopher called as I was waving the chamois across the surface of my roof. Our group just grew to three people. After we were done it only seemed right to use the evening sun and take a couple of pictures. On our way were stumbled across this great looking 1975 2002. I saw it as it came off the south side of the railway viaduct heading towards the highway. The owner swung around and met up with us. Here are some pictures of our BMW rendezvous.



Zach, the owner of the 2002, is a really nice guy. His 2002 was really unique, and Rachel and I fell in love with it instantly. The smoke show at his departure was also great.





BTW- Notice something different about my wheels?

Thursday, May 06, 2010

Burn the clock by IND

Our friends over at IND-Distribution have another project to share with us. (Article from BMWBlog.com)

-

Humanity has been obsessed with time since the dawn of history. The Egyptians, the Mayans, the Greeks, and thousands of other civilizations throughout human history have strived to measure and understand time. No mineral, artifact, or human creation, nothing is more precious than time. Time does not negotiate; it cannot be purchased, sold, or recovered once it’s lost.

Mankind has accomplished impressive feats, but as each man lives his life, he does so under the looming shadow of passing time. No force is more fearsome than the passing of time itself. IND’s latest portfolio project makes this fact abundantly clear. This project was not a battle against limited resources, limited creativity, or limited ability, but rather a fight against time.

N1

Nelson, our client for this Portfolio Project is an unsung hero in the car world. His collection of supercars has given magazine editors across the world the opportunity to test drive
some of the rarest, most exotic vehicles on the planet, and has allowed regular car enthusiasts like us to read about machines we can only dream of having. His garage looks like every teen aged boy’s fantasy, with everything from Aston to Zonda contained within.

N2

Nelson has been a BMW owner since the 1970s, and has had a passion for the M division’s unique creations since the letter M began to quicken the heartbeats of performance enthusiasts worldwide, so was naturally felt inspired when he saw IND’s Atlantis E90 M3 portfolio project. The color was so striking to our client, that he knew he had to have it. The color itself comes with a price, however- a brand new M3, ordered through BMW’s Individual program can take nearly a year to obtain. As plans came together, our mission became very clear.


IND would create a car that would look at home next to Nelson’s two Bugatti Veyrons and Ferarri Enzo both because of its amazing performance and its exotic spec sheet. We also knew that Nelson wished to have the car in time for the summer’s track season, and could not think of a better venue to show the completed car to our client than BimmerFest in California- without question the biggest BMW gathering in the US. It is when we committed to these two simply-stated goals that the specter of time began to loom over IND.

N3

We had to build a car that could fight against Enzo Ferarri’s personal legacy to capture Nelson’s attention, and we only had two months to envision and build such a machine.

The project started with the purchase of a brand new 2010 E92 M3. It had been a while since I had the chance to sit in an M3 this new, and the experience was no less intoxicating than the first time I’d gotten the opportunity. The car pulled into our shop with 29 miles brightly displayed on the odometer. The window stickers, floor mat protectors, and of course that wonderful smell of a new BMW were all there, and I could not conceal my excitement. Of course, after some moments of simply staring at the car, I began to regain focus. All of IND’s staff would have to talk and plan and debate for hours. Choices had to be made quickly, and correctly. Parts that many said were impossible to get would have to arrive within days of the car’s arrival at our facility. And of course, there was the matter of disassembling the entire car to prepare it for its complete refinish in BMW’s beautiful Atlantis Metallic.

N4

To that end, while IND’s creative staff met to discuss our vision and create a build timeline for the car, IND’s BMW factory trained technicians immediately moved the car to our lift to begin disassembling the entire car. The complete front of the car was removed in this photo, to prepare the engine for removal.

N5

The engine was stripped, and prepared for removal…

N5

N8

… and then removed to expose the muscular looking frame of the M3.

N7

The M3’s complete drivetrain was then removed, along with any trim, underbody protection, and fuel, brake, and emergency brake lines under the car.

N9

Each part was meticulously packaged and labeled immediately after removal. A dedicated section of industrial sized warehouse shelving was purchased specifically for Nelson’s M3, and installed in a separate section of our warehouse to store all of the parts. One of the biggest challenges of building this M3 is the reassembly process- our technicians are doing the job that BMW does on an assembly line with complex machinery, entirely by hand. Each piece must be absolutely perfectly re-installed to ensure that the car has no strange creaks, rattles, or groans and feels and drives just like a car with 20 miles on it, fresh from BMW’s assembly line.

N10

N11

N12

We chose our most qualified paint professional to complete the paint work on this car. He has been with our shop for 28 years, and lit up with excitement when we began discussing the magnitude of this project together. The beautiful Atlantis Metallic paint was applied to the freshly prepared car only two days after the car’s arrival at our shop. Every member of IND’s staff was aware of just how little time was available, and with time looming over our shoulders, not a single staff member wasted even a precious second between tasks.

N13

As soon as the paint cured, our technicians began reassembly of the critical components so that the car could be sent to our composites manufacturer, our upholsterer, and to BMW.

N14

N15

Because every nut and bolt was removed from the car, even small items like the horns, oil cooler brackets, and so on had to be reinstalled, along the with the natural centerpiece of the car’s wheel wells- the KW ClubSport adjustable suspension and Brembo 380mm brake kit, finished in IND’s custom machinery grey to resemble Brembo’s Motorsport calipers.

N16

Akrapovic’s titanium exhaust system was a perfect match for this project, and was next to be reinstalled on the car. Rogue Engineering adjustable toe arms can also be seen in this photo, and at this point the car’s floor plates and other small hardware are reinstalled.

N17

N18

A car meant to compete for attention with Nelson’s supercars would not succeed in its task with only the M3’s standard power level on tap. ESS Tuning’s supercharger kit was perfectly suited to the task, offering bulletproof reliability and power levels usually reserved for exotics. IND could not leave the engine bay well enough alone, of course, so we chose to finish the valve covers in a high gloss black, with their plastic covers in Atlantis Metallic, and the supercharger’s intake manifold in a jewel-like high polished gloss black to match the theme of the car.

N19

N20

N21

From here, the car made a trip to visit our friends at Fall Line Motorsports. To complete the car’s interior, we knew we had to borrow an element from the M3 GTS- the roll bar. IND worked with the expert fabricators at Fall Line Motorsports to create a custom roll bar for the car, using 1.75″ .095 wall thickness chromoly tubing. FallLine used their experience in racing E92 M3s in the Grand AM race series to weld in this beautiful piece of safety equipment.

N22

N23

A photo of the roll bar’s main hoop being test fitted reveals another custom detail of this project- the all leather headliner! The fabricators at Fall Line had to work very carefully to not damage the beautiful leather of the headliner- IND had to purchase this leather directly from BMW’s leather supplier in Germany, and import the hides into the US as they are a blocked item in the United States! This gives the headliner, along with some other interior pieces we will reveal later a nearly irreplaceable status.

N24

Fall Line’s master fabricators placed beautiful welds on the base plates of the roll bar.

As the project nears completion, all of us at IND must make the final push to build easily one of our most pride-worthy creations. I can’t reveal many more details at this point, but the car will be available for viewing at BimmerFest for BMW enthusiasts from the west coast, and once again at the Pebble Beach show for enthusiasts from the east.

Here is a preview of some of the other components being installed on the car, to make the project truly special:

N25

Ericsson was contacted to build a one-off set of Carbon Fiber door panels. These beautifully sculpted pieces will be part of a complete interior treatment.

N27

IND imported BMW Performance seats from Germany, and are working with a true expert in the art of BMW programming to allow the M3 to communicate with the seats with no custom wiring or modification of the car’s safety equipment. We also have a special treat planned for the appearance of the seats.

N26

No other wheel will have suited this project more perfectly than BBS’ FI. The wheels were completely unavailable during the planning of this project, and to my knowledge, this is still the only set of BBS FI wheels in the United States as of today. The volcanic eruption of April made importing these wheels an even greater adventure, forcing IND to have our shipping contact in Germany personally pick the wheels up at BBS’ facility, drive them to the airport, and personally ensure the set got loaded on an airline flight. Seeing the wheels safely in our hands was truly thrilling!

N28

N29

Challenge Engineering was contacted to produce a completely custom Carbon Kevlar trunk lid for the car. This is a truly unique piece, as it does not use any extra spoiler, and does not change BMW’s original lines. This piece was custom built for the project in literally a matter of weeks.

I have to end here, so readers will have to be patient until the car’s premier at BimmerFest. I assure all of you, the end result is well worth your time. See this car for yourself at BimmerFest in California, and at Pebble Beach in Florida!